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Visit our website at
www.MillerWelds.com
Processes
Description
TIG (GTAW) Welding
Stick (SMAW) Welding
Arc Welding Power Source
OM-356 188694Z
June 2004
Syncrowave 350 LX
R
And Non-CE Models
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Strany 1 - Syncrowave 350 LX

Visit our website atwww.MillerWelds.comProcessesDescriptionTIG (GTAW) WeldingStick (SMAW) WeldingArc Welding Power SourceOM-356 188694ZJune 2004Syncro

Strany 2 - From Miller to You

OM-356 Page 41-5. Principal Safety StandardsSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,from American Welding Society, 550 N

Strany 3 - TABLE OF CONTENTS

OM-356 Page 5SECTION 2 − CONSIGNES DE SÉCURITÉ − À LIRE AVANTUTILISATIONsom_fre 8/032-1. Signification des symbolesSignifie « Mise en garde. Faire pre

Strany 4

OM-356 Page 6Le rayonnement de l’arc génère des rayons visibles etinvisibles intenses (ultraviolets et infrarouges) suscep-tibles de causer des brûlur

Strany 5 - Declaration of Conformity For

OM-356 Page 72-3. Autres symboles relatifs à l’installation, au fonctionnement et à l’entretien del’appareil.Risque D’INCENDIE OU D’EXPLO-SIOND Ne pas

Strany 6

OM-356 Page 82-4. Principales normes de sécuritéSafety in Welding, Cutting, and Allied Processes, norme ANSI Z49.1,de l’American Welding Society, 550

Strany 7 - 1-2. Arc Welding Hazards

OM-356 Page 9SECTION 3 − DEFINITIONS3-1. Warning Label DefinitionsWarning! Watch Out! There are possiblehazards as shown by the symbols.1 Electric sho

Strany 8 - can affect pacemakers

OM-356 Page 103-2. Torch/Cable Holder Label1 Warning! Watch Out! Thereare possible hazards asshown by the symbols.2 Electric shock from wiring cankill

Strany 9

OM-356 Page 113-4. Manufacturer’s Rating Label For CE Products

Strany 10 - 1-6. EMF Information

OM-356 Page 123-5. Symbols And DefinitionsSome symbols are found only on CE products.NOTEAAmperes Panel−LocalGas Tungsten ArcWelding (GTAW)Shielded Me

Strany 11 - UTILISATION

OM-356 Page 13SECTION 4 − INSTALLATIONORLocation And AirflowY Falling Unit Can CauseInjury.S Use lifting eye to lift unit only,NOT running gear, gascy

Strany 12 - OM-356 Page 6

Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M

Strany 13 - OM-356 Page 7

OM-356 Page 144-2. Dimensions And WeightsDimensionsADimensionsDABHeight39-3/4 in (1010 mm) with retract-able lifting eye downDCBWidth 22-1/2 in (572 m

Strany 14

OM-356 Page 156 Minutes Welding 4 Minutes Resting4 Minutes Welding 6 Minutes Resting4-4. Duty Cycle And OverheatingDuty Cycle is the percentage of 10m

Strany 15 - SECTION 3 − DEFINITIONS

OM-356 Page 164-6. Weld Output Terminals And Selecting Cable SizesY ARC WELDING can cause Electromagnetic Interference.To reduce possible interference

Strany 16 - 3-2. Torch/Cable Holder Label

OM-356 Page 174-8. Shielding Gas Connections And 115 Volts AC Duplex ReceptacleRef. ST-801 972-C / Ref. ST-801 973 / Ref. ST-157 858Y Turn Off power b

Strany 17 - OM-356 Page 11

OM-356 Page 184-9. Electrical Service GuideAll values calculated at 60% duty cycle.NOTEActual input voltage cannot exceed ± 10% of indicated required

Strany 18 - 3-5. Symbols And Definitions

OM-356 Page 1914-10. Placing Jumper LinksRef. ST-801 973-BY Disconnect and lockout/tag-out input power beforeinstalling or moving jumperlinks.Check in

Strany 19 - SECTION 4 − INSTALLATION

OM-356 Page 204-11. Connecting Input PowerRef. ST-801 973-B3/8 inTools Needed:64235711=GND/PE Earth Ground48910L1L26Y Installation must meet all Natio

Strany 20 - 4-3. Specifications

OM-356 Page 21SECTION 5 − OPERATION5-1. ControlsA. For 200/230/460 Volts And Non CE UnitsRef. ST-183 200-A / Ref. ST-183 260-A / Ref. ST-801 972-C. To

Strany 21 - 4-5. Volt-Ampere Curves

OM-356 Page 22B. For CE UnitsRef. ST-191 372 / Ref. ST-191 371-A / Ref. ST-801 972-C. Top row of lights in upper left corner areOn for SMAW. Bottom r

Strany 22 - 4-7. Remote 14 Receptacle

OM-356 Page 235-2. Output Selector SwitchRef. ST-191 3721 Output Selector SwitchY Do not use AC output indamp areas, if movement isconfined, or if the

Strany 23

TABLE OF CONTENTSSECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbo

Strany 24 - 4-9. Electrical Service Guide

OM-356 Page 245-4. Current Control1 Current ControlUse control to select front panel orremote current control.For front panel current control,press bu

Strany 25 - 4-10. Placing Jumper Links

OM-356 Page 255-6. Start Mode1 Start ModeFor SMAW welding, press button to toggleLED to Off position.For GTAW welding, use control to select Offfor no

Strany 26 - 4-11. Connecting Input Power

OM-356 Page 265-7. Meters1 VoltmeterVoltmeter displays average voltage(to the nearest 0.1 V) at the weldoutput terminals.2 AmmeterUse meter to preset

Strany 27 - SECTION 5 − OPERATION

OM-356 Page 275-9. Balance/DIG Control1 Balance/DIG ControlBalance Control (AC GTAW):Control changes the AC outputsquare wave. Rotating the controltow

Strany 28 - B. For CE Units

OM-356 Page 285-11. Postflow Time Control1 Postflow Time ControlUse control to set length of time(0−50 seconds) gas flows afterwelding stops. It is im

Strany 29 - 5-3. Process Control

OM-356 Page 295-12. Setting Pulse Controls1 On/Off SwitchUse switch to turn pulse functionOn and Off.2 Background AmpsUse Background Amps control tose

Strany 30 - 5-5. Output Control

OM-356 Page 305-13. Optional Sequence Controls1 Sequence Selection SwitchSee Section 5-14.2 Start Time/Spot Time ControlSee Section 5-15.3 Start Curre

Strany 31 - 5-6. Start Mode

OM-356 Page 315-15. Start Time/Spot Time Control And Start Current Control1 Sequence Selection SwitchPlace switch in Start position.2 Start Time/Spot

Strany 32 - 5-7. Meters

OM-356 Page 325-16. Crater Time Control And Final Current Control1 Sequence Selection SwitchPlace switch in Crater position.2 Crater Time ControlUse c

Strany 33 - 5-10. Preflow Time Control

OM-356 Page 335-17. Start/Crater Sequence Controls1 Sequence Selection SwitchPlace switch in Start/Crater posi-tion.2 Start Time/Spot TimeControlUse c

Strany 34 - 5-11. Postflow Time Control

SECTION 6 − MAINTENANCE & TROUBLESHOOTING 36 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1. Routine Ma

Strany 35 - 5-12. Setting Pulse Controls

OM-356 Page 345-18. 4T Sequence Selection Controls1 Start Sequence Switch −4T Position(Specific trigger method) Pressand hold torch trigger to startPr

Strany 36 - (CE Nameplate Only)

OM-356 Page 355-19. Spot Time Control1 Sequence Selection Switch −Spot PositionUsed with the (GTAW) TIG Spotprocess, generally with a direct cur-rent

Strany 37

OM-356 Page 36SECTION 6 − MAINTENANCE & TROUBLESHOOTING6-1. Routine MaintenanceY Disconnect power before maintaining.3 MonthsReplaceUnreadableLabe

Strany 38

OM-356 Page 376-3. Adjusting Spark GapsRef. ST-801 972-CY Turn off welding powersource and disconnect andlockout/tagout input powerbefore adjusting sp

Strany 39

OM-356 Page 386-4. Voltmeter/Ammeter Help Displays. All directions are in reference to the frontof the unit. All circuitry referred to is lo-cated ins

Strany 40

OM-356 Page 396-5. TroubleshootingNOTE: The remedies listed below are recommendations only. If these remedies do not fixthe trouble with your unit, ha

Strany 41 - 5-20. Timer/Cycle Counter

OM-356 Page 40NotesWork like a Pro!Pros weld and cutsafely. Read thesafety rules atthe beginningof this manual.

Strany 42 - 6-2. Circuit Breaker CB1

OM-356 Page 41SECTION 7 − ELECTRICAL DIAGRAMSC-187 950-HFigure 7-1. Circuit Diagram

Strany 43 - 6-3. Adjusting Spark Gaps

OM-356 Page 42SECTION 8 − HIGH FREQUENCY8-1. Welding Processes Requiring High Frequencyhigh_freq 12/96 − S-06931 High-Frequency VoltageTIG − helps arc

Strany 44

OM-356 Page 438-3. Correct Installation1 High-Frequency Source (weldingpower source with built-in HF orseparate HF unit)Ground metal machine case, wor

Strany 45 - 6-5. Troubleshooting

dec_con1_11/02Declaration of Conformity ForEuropean Community (CE) ProductsThis information is provided for units with CE certification (see rating la

Strany 46 - Work like a Pro!

OM-356 Page 44SECTION 9 − PARTS LIST. Hardware is common andnot available unless listed.Figure 9-1. Main Assembly

Strany 47 - Figure 7-1. Circuit Diagram

OM-356 Page 45ST-802 012-N1910141516171819212223242526272829303132333435363738394142484311138382818020848586878884

Strany 48 - SECTION 8 − HIGH FREQUENCY

OM-356 Page 46DiagrammarkingItemNo.PartNo. Description QuantityFigure 9-1. Main Assembly1 204 659 PANEL, side 2. . . . . . . . . . . . . . . . . . .

Strany 49 - 8-3. Correct Installation

OM-356 Page 47DiagrammarkingItemNo.PartNo. Description QuantityFigure 9-1. Main Assembly (Continued)42 TE1 202 790 TERMIMAL ASSEMBLY, pri 1ph 3V (cons

Strany 50 - SECTION 9 − PARTS LIST

OM-356 Page 48DiagrammarkingItemNo.PartNo. Description QuantityFigure 9-1. Main Assembly (Continued)84 213 287 LABEL, MILLER 12.563 x 5.376 horizontal

Strany 51 - ST-802 012-N

Warranty Questions?Call1-800-4-A-MILLERfor your localMiller distributor.miller_warr 6/04Your distributor also givesyou ...ServiceYou always get the fa

Strany 52 - OM-356 Page 46

PRINTED IN USA  2004 Miller Electric Mfg. Co. 1/03Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914 US

Strany 54 - . Hardware is common and

OM-356 Page 1SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USINGsom _8/031-1. Symbol UsageMeans Warning! Watch Out! There are possible hazardswith this

Strany 55 - Effective January 1, 2004

OM-356 Page 2Arc rays from the welding process produce intensevisible and invisible (ultraviolet and infrared) raysthat can burn eyes and skin. Sparks

Strany 56 - Owner’s Record

OM-356 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over, or

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